Figure cutting polycarbonate at home. Completion of installation

How can polycarbonate cut is a polymer plastic cutting technology

Recently, in many construction operations, polycarbonate has replaced a heavy, fragile and relatively expensive silicate glass. This practical and affordable material is used for decorative glazing, the construction of elements of urban infrastructure, the structures of greenhouses and greenhouses, the construction of a roof of arbors, awnings or terraces. The durability and reliability of the design from it depend on compliance with processing technology and the correct installation. A common reason for the culling of the material during operation is the wrong cutting of sheets, so inexperienced masters are asked how and how to cut polycarbonate so as not to damage the panels. In this article we will tell you what tools you can use for processing, and how to use it correctly.

The most effective tool with which you can cut a polycarbonate plastic sheet is a regular angular grinder. Since this material, especially cellular, is easily processed, even the cheapest Chinese models will cope with a sharp. Experienced craftsmen note that it is better to perform a corner grinder of straight sections of a large length. You can cut polycarbonate using this tool by curve, but this requires extensive experience. In order not to spoil the material during cutting, the following rules must be followed:

  • For cutting sheets of this material, a corner grinder with a cutting circle for metal with sharp, frequent teeth is used.
  • When cutting polycarbonate plastic sheets, it is better to use a corner grinder at low speeds so that the incision is even, and the edges of the material without burrs.
  • If it is necessary to cut cellular polycarbonate, the cutting circle of corner grinder can be placed strictly between stiffeners.

note! The corner grinder refers to high.turning tools, it is quite difficult to work with it without experience. In order to correctly perform a cut and not damage the material, you can practice on the remnants of polycarbonate.

Electric

Another tool that can be used to cut polycarbonate is a household electric jigsaw. It is considered a universal device for sawing materials of different density and thickness. The cutting file of the jigsaw is fixed only on one side, so it can be used to cut holes and curved cuts in polycarbonate. To use this tool, you must follow several rules:

  • For processing sheets of polycarbonate plastic, a jigsaw is used, the cutting canvases of which have small cloves.
  • In order for the edges of polycarbonate after sawing to be even, it is necessary to use a new, sharp cutting canvas.
  • To obtain an even, neat cut, you can use a cutting canvas for metal, which does not tear polycarbonate, but cuts.
  • When processing monolithic plastic of a large thickness with an electrician, a large amount of chips form, which must be quickly removed so that they do not interfere with sawing.

Important! Professional masters with the help of an electrician perform only curly, curved cuts, since they saw them in a straight line much longer than a corner grinder.

Cutting tools

To adjust the polycarbonate sheet to the desired format, you can use one of the household tools that is in any household.

Cutting polycarbonate in size can be carried out by the following devices:

  • Corner grinder (angular grinder). The product is simple, but requiring a solid hand and experience. In addition, only models with speed adjustment are suitable. At a rotation speed of 11,000 rpm, the plastic just melts around the edges.
  • Stationery knife. Quality devices are required without a backlash and with a strong handle. The maximum thickness of the plates is 6 mm in the presence of skills.
  • Electric. You can cut plastic not only in a straight line, but also on the curve line. Install a nozzle with small teeth.

Stop. If there are several tools in the arsenal, you need to try to work with them on the scraps of the material and choose the one with which the best results are achieved.

Material cutting technology

Step.by.step instructions for use are attached to each electrical tool and to some manual. The effectiveness and safety of the manufacturer depends on the implementation of the recommendations of the manufacturer.

Polycarbonate cutting technology involves compliance with the following rules:

  • Corner grinder. You need to take the smallest disk size of 125 mm. The best with diamond spraying are considered the best. They pass the cell cloth quickly, practically without heating. The separation of the canvas is not carried out due to friction. Before cutting a polycarbonate, you need to fix it well, and keep the tool when working with two hands. It is necessary to lead the canvas as quickly as possible, trying not to linger in one place for a long time.
  • Stationery knife. To cut the canvas evenly, you need a steel ruler or a long metal strip. First, a fishing line for a trimmer is laid, then a ruler is applied to it, and a blade is already carried out along its edge. You need to lead it slowly, tightly clinging to the sheet and stop. You must use protective glasses and gloves without fail. After applying the groove, the sheet is turned over and the process is repeated. Then the workpiece shifts to the edge of the table and breaks with both hands.
  • Electric. The device is arranged so that the saws of the saw are directed up, when moving, it creates tangible vibration and makes large chips. Therefore, you need to put the plywood from above and below or cut off several pieces from the plates folded in a stack. So vibration is reduced to a minimum, the edges are even. If during the cutting process the saw went to the side, the excesses are removed with a knife or a grinding machine.

All methods are not particularly difficult. The main thing is to perform all actions calmly, without haste, given the features of the operation of a particular tool.

Preparation of the workplace and tools

Cellular polycarbonate is easy to mix, break along the internal partitions. Sharp objects easily break through through the through holes.

Before the start of manipulations, the workplace should be prepared. The entire sheet should be based on the base, so its table cannot be less than 2150 mm. The length of the standard sheet is 6 or 12 meters, there should not be dangerous items on this area.

figure, cutting, polycarbonate, home

For convenience and prevention of damage, approaches to the workplace are freed from garbage and extraneous items that can violate the balance of the master or cause his fall. The space is cleaned from all sides, since the standard width of sheets of 210 cm does not allow to make a transverse section, settled from one edge.

In the manufacture of non.standard products, the layout of parts carved on a sheet of paper is first made. This will help to avoid a large amount of waste. When drawing, they do not forget that inexpensive panels are most often protected by a UV cover on one side and cannot be installed by a protective layer into the structure.

If necessary, rely during work on the sheet, for the support you should put a wide sheet of a wood-busting plate or a chipboard, which you can walk along.

Marking

For marking the sheet is laid with a protective film up. All lines are drawn directly on the film, which is removed after installing the part on the mounting frame.

You can apply the contours using a dark marker. For convenience, use a large length plaster or other even objects. For small details, you will need a building corner.

Knives can cut cell polycarbonate with a thickness of 4 and 6 mm. The tool is suitable for even lines, but when cutting figured parts it is better to abandon it, so the work will take a lot of time, it will require great accuracy. The tool can slip along the ribs of hardness, spoiling the part.

Do not cut a cell material with a number of cameras with a knife more than two and monolithic canvases.

The blade should be carefully honed, and new interchangeable blades are inserted into the stationery or construction tool.

The step.by.step algorithm looks as follows:

  • Prepare an even base.
  • Put the sheet and mark the marking.
  • They press a metal rail to the cutting line, a rule, a steel line that will serve as guides. Wooden details are not used, since the blade will make an incision in them and get stuck. For fixing long guides, they attract an assistant.
  • Cut from distant edge to themselves.
  • Repeat the attempt, leading a knife on the abandoned furrow, if it was not possible to separate the part from the sheet from one time.

When cutting off polycarbonate, no drywall cutting is used. If the sheet is not cut through, it will not work to turn it over.

You can use a knife when cutting the side of the green greenhouse. To do this, the panel is laid on the assembled extreme arch and, using it as a template, remove excess material.

Angle.grinding machine

The corner grinder is used to cut off polycarbonate in a straight line or with a minimum bend. for figured parts the tool is not used.

For work, the master use cutting circles in concrete, aluminum or metal. A single opinion which circle is better not. An important condition. the circle should be as low as possible.

Try various circles and select the one that gives the best cut quality without melting the edges and without warming the panel to high temperature.

The angular grinder with a large number of revolutions is not suitable, if there is an adjustment, then the minimum rotation speed is set.

  • Prepare a workplace.
  • A wooden beam of sufficient thickness is laid under the sheet so that the circle does not reach the base and rotates freely.
  • Cover the place of cutting with a wooden board 24 mm thick, pressed.
  • Turn on corner grinder, give them a working turnover.
  • Carrying out material.

Cut along the jumpers along the inner hollow canal, without capturing the stiffness ribs.

Plastic particles that have fallen into the honeycomb are removed with a vacuum cleaner or blew the cavity with a compressor. It is undesirable to use water for washing, so before the installation you will have to wait for the panel to dry, which takes a lot of time.

Electric jigsaw

The mechanized tool is optimal for cutting curly parts that are difficult to make with a saw, corner grinder or knife.

Some of the manufacturers facilitates the choice, releasing special files with the mark “for plastic”.

Before starting work, it is advisable to check your skills and quality of the seam, working with unnecessary segments of the material. Upon receipt of skills and the correct selection of the tool, they begin the cutting of details.

  • A wooden stand is installed under the panel, so that the saw canvas move freely, without resting against the base;
  • It is advisable to use a new shift tool;
  • Before cutting at the end, a notch is made with a knife so that the beginning is even;
  • They begin to cut off polycarbonate after recruiting working revolutions by an electric motor;
  • Do not allow the gap between the sole of the jigsaw and the sheet, since the vibrations are given in corruption of polycarbonate;
  • cut from themselves, moving forward.

To accelerate the work, non.fat material can be sawed by laying it in several layers.

Kryazuvka on plastic

For direct cuts, a hacksaw is purchased by plastic or use a tool for cutting laminate and aluminum. The tool is distinguished by small undistinct teeth.

Polycarbonate is laid on the edge of the desktop so that the base does not interfere with the movement of the canvas. The top is pressed with a wooden or metal bar. To prevent cracking, the canvas is located at a minimum angle.

The secret of success depends on how firmly the plate between the base and the press is firmly fixed. the slightest vibrations lead to cracking along the cutting line and jamming of the tool.

General recommendations

You can cut polycarbonate at home with qualitatively and without errors by observing the recommendations of experienced installers:

  • Carefully prepare a place of work, freeing it from extra items and put a flat base.
  • Prepare a long ruler and a fresh marker, which can draw clear visible lines.
  • The material is laid upward.
  • Polycarbonate is reliably fixed between the lower base and the clamping bar. the slightest vibrations worsen the quality of the end of the part.
  • After finishing work with the part, the cavity is blown up or the sawdust is removed with a vacuum cleaner.
  • Correctly select the tool depending on the configuration of the cut and the type of polycarbonate.
  • The resulting Zazubins are cut off with a sharp knife. stationery or construction. This will ensure a tight fit of the sealing tape and the moisture in the cavity of.

If the seller or manufacturer does not provide polycarbonate cutting services, you can cope with the task using the tool located at home. Small lines are made with a hacksaw, a knife, corner grinder; Electrics are used for figure cutting. It is important to correctly mark the material, do not rush, be careful.

Tools

Corner grinder

The very first tool that almost everyone has and which can work with polycarbonate is a corner grinder. over, it is not necessary to use an expensive tool at all: even an inexpensive and small corner grinder will do all the work perfectly. To make even sections, you need to install a circle of 125 designed for metal. The only thing you need to pay attention to is the experience, since the tool is distinguished by high speeds, and if you did not have to work with it before. preferably before cutting polycarbonate, to practice scraping from this material. Where to get them? Turn to the masters who are engaged in the manufacture of polycarbonate structures.

Stationery knife

Perfectly cuts polymer plastic canvases and a stationery knife. over, even newcomers can cope with this. The main thing is that the knife is of good quality, and the work is not carried out in a hurry. the blade of such tools is very sharp and you can not only make an incorrect incision, but also be great to get hurt. The stationery knife is suitable for cellular sheets with a thickness of 4-6 mm, but it is already difficult to work with 8 millimeter. On thicker sheets, polycarbonate cutting is almost impossible, therefore, specialists recommend using the knife only where the material needs to be tied, and even then, on sheets up to 10 mm.

figure, cutting, polycarbonate, home

Electric jigsaw

Household, the most ordinary electric jigsaw is also quite suitable for working with polycarbonate sheets, only on it you need to install a file with small teeth, otherwise the material will be torn, not cut. This tool, like a corner grinder, is quite easy to use, but in order to be completely confident as work, it is advisable to practice in advance. The electric jigsaw is very in demand especially when you have to perform the cutting of monolithic polycarbonate of complex decorative shapes or make rounding.

Note: if you have to perform the cutting of thin sheets, then experts recommend folding the canvases of 10-12 pieces, and under them put a layer of cardboard and then cut everything at the same time.

When it is necessary to cut only one sheet. the risk of cracking increases significantly. To prevent damage to the material, you need to work only with a very well.sharpened tool. There are masters who, working with polycarbonate, use scissors. This is also quite acceptable. The main thing is that the tool used does not violate the structure of the paintings.

Hacksaw

Newcomers are usually interested in: is it possible to cut and how to cut cellular polycarbonate with a hacksaw, or a hand saw?In the case when there is no experience, it is advisable not to use these tools: the canvases along the cuts may crack. Work best with power tools. But both beginners and experienced specialists must well fix the polycarbonate sheets in order to prevent vibration and stress in the material, which is also fraught with poor consequences.

Cutting with a laser

In addition to these methods, you can cut and laser. But, to work with a laser installation, you need to have appropriate skills. In addition, not every master has such a tool, so the laser cutting of polycarbonate is available only to those who are engaged in polycarbonate professionally. But, if there is an opportunity to do the work with a laser, you must use it, as it guarantees:

  • high speed of work;
  • lack of defects;
  • excellent cutting quality;
  • The accuracy of cutting: when working with a laser, the accuracy of the size is observed up to 0.05 mm;
  • When working, you do not need to fix the sheets.

Any cutting material designed to work on metal or wood, even a standard metal cutter can be used to the canvases of monolithic polycarbonate.

How to cut the cutting?

Experts before cutting polycarbonate, pre.prepare a workplace well. Necessary:

  • Remove all extraneous objects from the site: branches, segments of strips and boards, even small pebbles. Ideally, the place should be clean. This is necessary so that dents, scratches and other damage are not left on polycarbonate canvases. It is best to pave the workplace with sheets a wood-fiber slab, a wood-fiber plate or other material suitable for this purpose.
  • Using a marker and a long line or other object on the panels, you need to mark. If you have to move along the canvases during this, you need to lay a wide board and walk along it so that dents do not appear on the surface of the polymer.
  • Before performing polycarbonate cutting into size, it is necessary to put boards under both sides of the marking marker, the size of which should not be less than 4 × 10 × 220 cm. On top of the canvas in the same places, boards are placed again and, only then, it will be possible to move along them.
  • If the cut is performed on a flat line. you can work with a corner grinder, rounded parts are held by an electric jigsaw, and if you need to perform a slight fit. the stationery knife is also suitable.
  • If the work is performed on a material with a laminated or mirror surface, then it is very important to properly place the canvas at the workplace: a laminated or mirror coating should be turned upward. The better to cut polycarbonate of this type?The same tools as other types of material, but using a hacksaw is not permissible: a mirror or laminated layers can be detonated.
  • When working with cells of cellular polymer plastic, if the cut is carried out along the length of the sheet, the marking can not be performed: the sot itself will serve as a guideline. Thanks to this, you can not even walk on the surface of the material.
  • After the sawing of the cellular paintings is completed, it is necessary to blow out all the seams with compressed air to remove the dust and the chipping material that got inside.

And most importantly. before cutting polycarbonate with an electric jigsaw or corner grinding, you need to put on protective glasses to protect your eyes from microparticles and dust. And one more thing. you always need to remember popular wisdom, which says that before cutting off, you need to measure seven times. this will help save money and time.

Preparatory stage

First of all, you should prepare a design project, calculating the dimensions of each element of glazing. It is recommended to take into account the dimensions of the material (they are standard) to minimize the amount of waste. If the elements have curvilinear outlines, prepare the appropriate patterns of thick paper or cardboard. When preparing the material for the arched type greenhouse, special attention is paid to end elements with a semicircular top.

  • The site where it is planned to cut polycarbonate plates is cleaned of garbage, aligned, covered with leaf material-plywood, wood-based plate, etc.D.
  • A sheet of polycarbonate is placed on a flat solid surface if the material has a special layer that protects the material from aging under the influence of UV rays, pay attention to the labeling of the sides. the sheet should lie down with a protective layer upward. Similarly laid material with a mirror or laminated coating. A film that protects polycarbonate from mechanical influences during transportation and fastening is not removed until the end of installation work.
  • They make markings according to the project using a black marker and a metal (or wooden) ruler, roulette, ready.made patterns of cardboard.

In order not to damage a large area of ​​polycarbonate sheet during the markings, a board is laid on top with a width of 100 mm and a length of about 2 thousand. mm and step only on it. This excludes the risk of deformation of the material, the appearance of scratches on the surface.

For the convenience of cutting polycarbonate in size, and in order not to damage the surface of the material, on both sides of the cut line, two parallel boards 40 × 100 × 2200 mm are placed under a polycarbonate. they must lift the panel on the site where it will be cut.

Choosing tools and cutting rules

Consider how and what is better to cut cellular polycarbonate and monolithic translucent polymer.

It is important that the tool does not spoil the material. for example, scissors for cutting plastic or construction scissors cannot be used, they compress cellular polycarbonate, deforming the edges of the cut.

A sawing tool with large teeth is also contraindicated, including a hacksaw on wood. it tears the material, the cut is uneven, with burrs and zazubsi.

  • knife (mounting or stationery);
  • corner grinding machine (corner grinder);
  • circular saw;
  • hacksaw for metal;
  • electric jigsaw;
  • laser.

The cutting method is selected based on the tool at the disposal, thickness and structure of the material.

Using a knife

For cutting polycarbonate, a stationery knife is used, in which the blade consists of broketing out segments. A construction knife is also suitable, it is more convenient to use thanks to an ergonomic handle. You can use a shoe knife.

figure, cutting, polycarbonate, home

For monolithic polycarbonate, this tool is not suitable, since the material is too hard and the work will require a lot of time and effort. It is convenient to cut cellular sheets of small thickness with a knife. no more than 6-8 mm.

Before cutting the panel, check the sharpness of the blade on unnecessary scraps. If necessary, sharpen the boot knife or remove the dull elements of the drawer blade. Use the rule or metal ruler for cutting in a straight line. The knife blade should be located at an angle to the surface. the thicker the material, the more the angle should be closer to the straight.

First, an incision is performed at the end, then, without removing the blades from the serif, they slowly lead it along the marking line. Irregularities and random extra fragments are removed after the element is cut out of the stove. If polycarbonate material is not cut from one entry, repeat the process according to the same scheme. It is impossible to disinfect, break the sheet, otherwise its edges will be strongly deformed.

If you need to cut the sheets of large area, it is better to choose a tool that will provide higher performance. In this case, the knife will be required in any case to remove the burrs and cut off the irregularities, adjusting the glazing element exactly to the specified dimensions.

Cutting corner grinding

To cut polycarbonate with an angle grinding machine, use circles designed to cut metal. Cut the panel with a corner grinding, without afraid to melt the edges of the polymer material, will help:

  • the use of a cutting circle for working with aluminum (it is less heated during friction);
  • The use of corner grinder with a speed regulator (work should be carried out at low speeds, this also reduces the risk of burrs).

It is convenient to cut a monolithic polycarbonate and cellular panels, including along a curved trajectory. When working, be sure to use protective glasses that protect your eyes from flying chips.

Having turned on the power tool, you should wait until it gains the necessary speed of rotation. Cut the leaf material by moving the corner grinder from yourself along the line of cutting. Cutting the panel along the jumpers, keep the tool so that the blade goes in a straight line without touching the ribs of stiffness.

At the end of the work, check the evenness of the sections, remove the chips and dust that fall into the cells using a blower or vacuum cleaner.

The use of circular saw

The circular saw should be equipped with a working disc with small cloves. use wheels designed to work with plastic or metal. To cut a monolithic or cellular panel, act on the same principle as when working with a corner grinder. First, let the tool pick up the tools, then cut the pancreas raised using two boards, moving the tool from yourself. Press the supporting plate of the tool to the sheet. this will help more precisely cut the material along the drawn contour.

Using metal hacksaw

A hacksaw equipped with a canvas with small frequent cloves will help cut off a straight line of polycarbonate, cut a sheet along or across. Elements of complex outlines with this tool cannot be cut out.

When planning the cutting of polycarbonate at home using a hacksaw, pay attention to the following moment: so that the cutting line for the cutting trimmer is as flat as possible, it is necessary to firmly fix the panel. It is recommended to use clamps and boards. The canvas of the hacksaw is located at an angle of about 30 degrees. Drink the panel in the direction of yourself.

Using a hacksaw, you can cut a polycarbonate for a greenhouse with a pitched roof, since the tool cuts the material only in a straight line. Electrolobsik will help to cut semicircular end elements of arched structures.

The use of a knife habits for metal is permissible with a small cut length. For a long cut, use a knife on wood, but with small teeth.

Cutting with an electrician

The most suitable tool for cutting polycarbonate on elements of complex shapes is an electric jigsaw. The tool equipped with a thin saw is safer and convenient in operation compared to the angular grinding and circular saw, while the speed and complexity of cutting significantly differs for the better with a knife. Electrician is allowed to cut a monolithic and cellular polycarbonate.

When choosing a file, pay attention to the shape of the cloves. Divorced teeth are designed for wood, they will tear polycarbonate, making the edges of the cut to defective. To make cuts with even edges without burrs and cracks, use a file with small straight or wave.shaped cloves.

Polycarbonate cutting errors

Take into account this before you work with polycarbonate.

If there is no need to cut polycarbonate on an industrial scale, this can be done in private in your territory.

The above methods are absolutely not complicated, like tools that use as cutting polycarbonate in domestic conditions, you probably have to pout.

Laser cutting

The newest way, how to cut off polycarbonate, is laser cutting. This requires special equipment that generates a laser beam, which cuts a polycarbonate sheet.

Among the advantages of this method can be called:

Nevertheless, cutting with laser and disadvantages:

  • For work, special expensive equipment is required. Its acquisition is advisable only in cases where its professional use is planned in the future.
  • Before cutting, it is necessary to correctly configure the equipment. this requires certain skills.

Thus, laser cutting is acceptable only for a small number of users. Of all the options than cutting a cellular polycarbonate, you should still choose a corner grinder or an electric jigsaw. After some training with such tools, you can perform a beautiful, high.quality cut.

Having dealt with the main tools, we will tell you how to cut polycarbonate one of them.

Than and how to cut. The main recommendations

Carrying polycarbonate, it is worth performing the following actions:

  • The place of work should be clean and not contain any garbage. This will avoid the appearance of cracks, dents and deformation. For convenience, a drywall, a wood-and-fiber slab can be placed under a sheet of polycarbonate.
  • Before cutting on a polycarbonate, you need to mark with a marker, which will be clearly visible.
  • In those cases when in the future it will be necessary to move along a sheet of polycarbonate, you need to lay a plank flooring on top of it, which will allow distributing the load. Then no dents or cracks on the material will not appear.
  • Cut the cutting from the side of the laminated or mirror coating. Before the end of work, you should also not shoot a protective film.
  • After the cutting of the material is completed, waste and dust must be removed from the surface of the sheet, as well as shake out the garbage from the cells.

If you need to drill polycarbonate, you will need standard metal drill. This process is even for a beginner.

Pay attention only to a few nuances:

  • You need to make holes in the intervals between stiffeners;
  • At least 4 cm must be back from the edge of the sheet so that the piece of the stove does not break.

Tools

The very first tool that almost everyone has and which can work with polycarbonate is a corner grinder. over, it is not necessary to use an expensive tool at all: even an inexpensive and small corner grinder will do all the work perfectly. To make even sections, you need to install a circle of 125 designed for metal. The only thing you need to pay attention to is the experience, since the tool is distinguished by high speeds, and if you did not have to work with it before. preferably before cutting polycarbonate, to practice scraping from this material. Where to get them? Turn to the masters who are engaged in the manufacture of polycarbonate structures.

Stationery knife

Perfectly cuts polymer plastic canvases and a stationery knife. over, even newcomers can cope with this. The main thing is that the knife is of good quality, and the work is not carried out in a hurry. the blade of such tools is very sharp and you can not only make an incorrect incision, but also be great to get hurt. The stationery knife is suitable for cellular sheets with a thickness of 4-6 mm, but it is already difficult to work with 8 millimeter. On thicker sheets, polycarbonate cutting is almost impossible, therefore, specialists recommend using the knife only where the material needs to be tied, and even then, on sheets up to 10 mm.

Electric jigsaw

Household, the most ordinary electric jigsaw is also quite suitable for working with polycarbonate sheets, only on it you need to install a file with small teeth, otherwise the material will be torn, not cut. This tool, like a corner grinder, is quite easy to use, but in order to be completely confident as work, it is advisable to practice in advance. The electric jigsaw is very in demand especially when you have to perform the cutting of monolithic polycarbonate of complex decorative shapes or make rounding.

Note: if you have to perform the cutting of thin sheets, then experts recommend folding the canvases of 10-12 pieces, and under them put a layer of cardboard and then cut everything at the same time.

figure, cutting, polycarbonate, home

When it is necessary to cut only one sheet. the risk of cracking increases significantly. To prevent damage to the material, you need to work only with a very well.sharpened tool. There are masters who, working with polycarbonate, use scissors. This is also quite acceptable. The main thing is that the tool used does not violate the structure of the paintings.

Newcomers are usually interested in: is it possible to cut and how to cut cellular polycarbonate with a hacksaw, or a hand saw?In the case when there is no experience, it is advisable not to use these tools: the canvases along the cuts may crack. Work best with power tools. But both beginners and experienced specialists must well fix the polycarbonate sheets in order to prevent vibration and stress in the material, which is also fraught with poor consequences.

Cutting with a laser

In addition to these methods, you can cut and laser. But, to work with a laser installation, you need to have appropriate skills. In addition, not every master has such a tool, so the laser cutting of polycarbonate is available only to those who are engaged in polycarbonate professionally. But, if there is an opportunity to do the work with a laser, you must use it, as it guarantees:

  • high speed of work;
  • lack of defects;
  • excellent cutting quality;
  • The accuracy of cutting: when working with a laser, the accuracy of the size is observed up to 0.05 mm;
  • When working, you do not need to fix the sheets.

Any cutting material designed to work on metal or wood, even a standard metal cutter can be used to the canvases of monolithic polycarbonate.

How to cut the cutting?

Experts before cutting polycarbonate, pre.prepare a workplace well. Necessary:

  • Remove all extraneous objects from the site: branches, segments of strips and boards, even small pebbles. Ideally, the place should be clean. This is necessary so that dents, scratches and other damage are not left on polycarbonate canvases. It is best to pave the workplace with sheets a wood-fiber slab, a wood-fiber plate or other material suitable for this purpose.
  • Using a marker and a long line or other object on the panels, you need to mark. If you have to move along the canvases during this, you need to lay a wide board and walk along it so that dents do not appear on the surface of the polymer.
  • Before performing polycarbonate cutting into size, it is necessary to put boards under both sides of the marking marker, the size of which should not be less than 4 × 10 × 220 cm. On top of the canvas in the same places, boards are placed again and, only then, it will be possible to move along them.
  • If the cut is performed on a flat line. you can work with a corner grinder, rounded parts are held by an electric jigsaw, and if you need to perform a slight fit. the stationery knife is also suitable.
  • If the work is performed on a material with a laminated or mirror surface, then it is very important to properly place the canvas at the workplace: a laminated or mirror coating should be turned upward. The better to cut polycarbonate of this type?The same tools as other types of material, but using a hacksaw is not permissible: a mirror or laminated layers can be detonated.
  • When working with cells of cellular polymer plastic, if the cut is carried out along the length of the sheet, the marking can not be performed: the sot itself will serve as a guideline. Thanks to this, you can not even walk on the surface of the material.
  • After the sawing of the cellular paintings is completed, it is necessary to blow out all the seams with compressed air to remove the dust and the chipping material that got inside.

And most importantly. before cutting polycarbonate with an electric jigsaw or corner grinding, you need to put on protective glasses to protect your eyes from microparticles and dust. And one more thing. you always need to remember popular wisdom, which says that before cutting off, you need to measure seven times. this will help save money and time.

| Denial of responsibility | Contacts |RSS