How to make a saw pen. Materials and tools

Simple homemade handle for a hacksaw

As it needed to purchase a knock, but in the tool store it was only a knocking with a shoe saw. Flow and saw were very Chinese, but the urgent need for Stusl forced me to acquire this set. Time has passed and I decided to try this Chinese saw in the work. After the first passage at the saw, the handle broke and not just broke, but scattered into pieces, while I injured my hand sharp edges. Oh and for a long time I remembered this “wonderful” saw. For some time passed and I examined the canvas itself, I decided that it could be useful for accurate cuts. And the shoe at the saw will make it even. It remains only to make a new pen for her. And so, the theme of the article is a handle for a saw with your own hands.

It is very simple to make the pen, for this we need a small piece of plywood with a thickness of 7. 9 mm, three M3 screws and two M5 screws with nuts, pencil, jigsaw, sandpaper, drill.

First you need to find out what size the old pen was, for this we collect its fragments and glue it, you can not very accurately, only the outline is important to us.

As you can see in the photo of the old handle from the saw, there is a weak place, so in the new handle we will strengthen it. Next, we need to make two blanks of the new handle, since it will consist of two halves. Why it is necessary to attach an old pen on a piece of plywood and outline two contours of our blanks with a pencil. Then, using a jigsaw, you need to cut out two blanks. Then you need to put them together, while the most accurately possible the coincidence of the dimensions. We drill through openings for fastening screws and for mounting screws. We fasten with the help of M3 screws two halves and process their edges in TISS until they become one, without any gaps. It is very good to use sandpaper, as plywood is easily served with sandpaper processing.

It is also necessary to make recesses under the hacksaw and a shoe at the place of their fastening.

I recommend that after assembly, treat the handle with fine sandpaper and open with varnish.

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After making the handle, the saw was tested and passed all the tests. You can return to life not only saws, but also another tool, making pens with a similar method.

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By the way, in such handles it is convenient to fix the saw so that the handle sticks up, like an automatic horn, and the saws of the saw looked down. It turns out a more natural grip of arm and a stronger shoulder pressure. I have a friend who even makes knives for knives so, a kind of reverse grip, says that it is very convenient.

The training saw is like a scalpel in carpentry, it is used for thin and accurate cuts, cut the pegs there, graduates under the right angle, so great effort is not applied to it. But for a large saw, the reverse grip is probably better. The saw “Friendship 2 ″ just such a reverse grip, there you need to apply a lot of strength.

Комментарии и мнения владельцев are already disconnected to the article: “DIY handle for saws

By the way, in such handles it is convenient to fix the saw so that the handle sticks up, like an automatic horn, and the saws of the saw looked down. It turns out a more natural grip of arm and a stronger shoulder pressure. I have a friend who even makes knives for knives so, a kind of reverse grip, says that it is very convenient.

The training saw is like a scalpel in carpentry, it is used for thin and accurate cuts, cut the pegs there, graduates under the right angle, so great effort is not applied to it. But for a large saw, the reverse grip is probably better. The saw “Friendship 2 ″ just such a reverse grip, there you need to apply a lot of strength.

Side panel

In the old days, there was no construction supermarkets, the instrument was made individually, the owner “drove” it for himself. Now everyone has fenced: I went and bought. With a knife handle, it will not work out, it adjusts to the owner’s arm for ease of use in the future.

First of all, we need wood. It can be either a board from some wood or plywood. I just had a sheet of 12 mm variety 3/4. It is not enough for the handle of this thickness, so you will have to lay down the sheet and glue. We cut out two rectangles with sizes slightly exceeding the size of the image handle. The sample is the hacksaw of my grandfather, whom I constantly saw. Perfectly lies in the hand.

With a brush, cover the glued sides of both parts with PVA glue. Varieties of the sides are different. Beautiful outside.

Clusted with clamps and put in a warm place. Special attention should be paid to this stage, the surfaces should fit each other with the entire area.

We process the handle with a file until it “taces” by the arm, then pass the sandpaper P320 and cover the entire handle with PVA glue.

After the glue dries, the pile will rise. We clean the entire surface with sandpaper P500 and drill holes for tightening screws (first with a drill for 7 under a drowned hat, after. By 3).

The handle is ready to install the longitudinal cut will be made for a specific blade.

Suppose you need to process a tree or some kind of wooden product with a hacksaw. It seems to be no difficulties, take a hacksaw and start working, but it is necessary to clarify which type of tool is suitable for a particular work. There are dozens of models, and their difference is not only in price and manufacturers.

The tool is not intricate in use, but has several nuances that should be taken into account. In this article we will try to make out the main details that you need to pay attention to.

The disadvantages of a purchased hacksaw

This device turned out to be very convenient and therefore, I still use it. However, in the process of use, he also revealed some shortcomings associated with the old canvas of the hacksaw.

First of all, This canvas is very flexible, because of which, it is not very convenient for them to work on a long bar, since the canvas vibrates greatly and often stuck in the puncture.

Secondly, Due to the features of the shape of the teeth, this canvas saws the same in both directions. As a result, it saws dry branches very well, but it copes with raw worse.

At the same time, a new hacksaw has a different shape of the teeth, which is why it saws both dry and raw branches equally well. In addition, the canvas of this hacksaw is much more rigid.

Therefore, I decided to make an additional wooden handle for this hacksaw about a meter long. And already this handle with a hacksaw, it will be possible to fix it if necessary on my old homemade rods.

The procedure for manufacturing the handle

First with the help of a shirt, I twisted the longitudinal ribs at a wooden blank.

Then, at one end of the workpiece, he drilled two holes with a diameter of 6 mm, to install the canvas of the hacksaw.

He processed the workpiece itself with sandpaper and installed a hacksaw cloth on it, fixing it with two M6 furniture bolts with lamb nuts.

So that the handle can be fixed on long rods, I drilled two holes in it with a diameter of 6 mm, at a distance of 45 cm, one from the other.

Thus, the handle is finally ready. True, you will still need to paint it, but I will do it after the garden trimming.

Well, now we will test our handle with a hacksaw in work.

The main stages of work

After that, we apply a metal workpiece on the wooden bars prepared in advance, and circle the outline of the product. We cut a wooden handle with a jigsaw.

We collect a hacksaw in the inheritance, using epoxy glue and pieces of reinforcement. Next, grind the common surface until convenient holding in the hand. Cover with mineral oil.

After that, insert the canvas into the groove and fix the bolt and the clamping nut. A detailed device and manufacture can be viewed on the video below.

He devotes a lot of time to his instrument, which comes out not only high.Quality, but also damn beautiful. Real works of art.

This time he took up the Soviet hacksaw, which he purchased at the collapse. Her original state was far from the perfect. But the quality of the steel from which the canvas was made greatly wins compared to modern Chinese.

The old handle was ruthlessly thrown away, and the teeth were cut off, since the middle was overflowed, which led to the bending of the cutting part of the canvas.A piece of the canvas had to be cut off. It feels like nails ruled it. So she was dentisted and smoothed out with sandpaper on a bar, as well as abrasive cubes. It is advisable to grind “on wet”., That is, wetting the grinding surface with water.

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The result is such a brilliant blank for the canvas. It will need to be cut under a new handle, as well as drill an additional hole (the bottom will go into the sawdust). Drilling such steel with a simple drill is quite problematic. Vladimir got out of the situation using the winning. And finally, teeth. In order to cut them smoothly and sequentially, I had to make a special clamp fixing the canvas.

It consists of a pair of halves between which it is clamped.

On the latch using the ruler, mark future teeth (with an equal step)

Triangular files sequentially cut them to a piece of wood (thus the height of the teeth is adjusted). Another indicator of steel quality. One of the faces of the file during the work was significantly worn out.

Drawing teeth with a cheap plate wiring did not work out. They are stronger, I had to order a good. In the meantime, she walked by mail.

Next stage. Making a handle. First, a workpiece of three layers with inserts from the veneer of the morky oak is interrupted first. For beauty. External layers. Oak, internal. Beech. They glued a simple “moment carpet”.

After the glue dries, remove the clamps.The shape of the handle was chosen anatomical. Print it on a printer and stick it on the workpiece. We choose the rounding drill, then cut out along the contours with a jigsaw

The internal circuit shows the rounding of the handle. Cut the angle with a knife and rashpil, brewing the edges. Bring the files vertically, we do it in the center for attaching the canvas.

We cut the canvas on the shape of the handle (I already mentioned this earlier)

We drill the fasteners (in the handle and in the canvas). In the handle, the screws and nuts (by the way, brass) are deepened.Grind the handle with a skin by increasing the abrasive and cover with oil.

Even without sharpening the saw, it cuts perfectly, more precisely vomes, wood. And already if it is sharpened, and even dilute the teeth.

As a result, a wonderful hacksaw came out. You take it in your hands and immediately want to cut something.

Vladimir removed it to his car zip. And we can enjoy a beautiful functional tool, and if there is a desire, do something similar.

PROSCOUNT PROCOPT Practical lesson “Production of a handle for a hacksaw

Lesson theme: Making a knife handle.

Type of lesson: lesson in the formation of skills, practical lesson.

Purpose: working out skills to work with a manual carpentry tool, taking into account the features of hardwood processing. Making a knife handle.

Educational. To teach to apply the acquired knowledge in practice; check the ability to creative thinking; teach to make a tool for a tool.

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Correctional and educational-contribute to the formation of self-control skills, develop attentiveness and accuracy in work.

Educational. Involve in active activity, educate a positive attitude to work.

Material and technical equipment: hacksaw, template, electrolobian, file, sandpaper, drill, drill, solid blades. Ash, carpentry varnish.

Pedagogical technologies: ICT, problematic learning, health.Saving.

Put on work clothes. Give students blanks, technological maps, working and measuring tools.

Problem training. Guys, in front of you is a hacksaw, she has a handle broken. It often happens that a handle breaks on a saw. At the same time, the tool itself is still suitable for work. Do not buy a new saw because of this? It is much easier to make a simple handle or plywood handle for a hacksaw. Theme of our lesson “Production of a handle for a saw”. Our goal is to make a handle for a saw, we will not give an abyss to the instrument!

During the implementation of practical work, students will acquire skills in working with manual and electrified tools when processing solid wood. Receive the necessary knowledge and learn how to make a handle for a hacksaw on your own, which in the future is useful in life.

Explanation of the procedure for practical work, demonstration of working techniques for performing individual technological operations, instructions and recommendations for self.Control during the manufacture of a handle.

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Safety instruction when working with carpentry tools (health.Saving). Entry in the briefing journal.

Pen. This part of the saw is responsible for convenience when performing work. The tree selects a fairly solid. We have this ash. We decided on the material. Let’s get acquainted with the sequence of manufacture.

Decide on the shape of the handle. It can be drawn by hand or use a template. Sample. This is a sample for the manufacture of exact copies of the subject. Usually made of sheet metal, plywood, cardboard. Attach the template to the workpiece and circle.

El.Jigsaw cut the handle along the intended contour, leaving the allowance for processing. Drink the inner hole.

Round the handle with a file. Make rounding the inner hole.

Perform a longitudinal cut in the middle under the blade of a hacksaw.

Drill holes for tightening bolts.

4.Independent practical work of students and the current instruction by the teacher.

Assistance to students in the correctness of the implementation of techniques, monitoring compliance with safety precautions, joint work, mutual assistance between students.

Since work with solid wood requires a lot of effort, make physical education during work.

Physical education (health.Saving)

To remove fatigue from the shoulder girdle and hands.

One.And.P about.With. 1. Raise shoulders. 2. Lower the shoulders. Repeat 6-8 times, then a pause 2-3 s, relax the muscles of the shoulder girdle. The pace is slow. 2. And.P Hands bent in front of the chest. 1. 2. Two springy jerking back with bent hands. 3. 4. The same with straight hands. Repeat 4. 6 times. The pace is average. 3. And.P Standing legs apart. 1. 4. Four consistent circles with hands. 5. 8. The same forward. Do not strain your hands, do not turn the body. Repeat 4. 6 times. Finish relaxation. The pace is average.

The Ministry of Labor and Social Development of the Krasnodar Territory

How To Drill A Straight Hole Without A Drill Press

State Autonomous Educational Institution of the Krasnodar Territory “Novoleuskovskaya boarding school with vocational training”

Hacksaw from two.Handed saw

Hello home.Made. Many of you have been picking mushrooms and berries in the forest. Once after collecting mushrooms when leaving the forest, I came across a dumped tree that fell on the road. It did not make sense to look for a detour in an unfamiliar place, it is good that for these purposes in the car I always take a shovel, hacksaw and ax with me in the car. Having sawed the tree, removed it from the road, safely got to the house.


The best woodcuts are provided by brands: Gross, Stanley, Irwin, Bahco.

Masters of wood work on their own tool make themselves: no matter how good the factory handle is, it is made according to the template of the average brush.

To make a pen “on its own”, you need to remove the cast of your own brush on soft clay or plasticine, slightly squeezing it with your fingers. Typically, a pen is made of multi.Layer plywood overlapped, but a handle from a single piece of wood of a soft rock is much better and, despite softness, is not inferior in the strength of plywood.

First of all, prepare a planned board 1 of the required thickness, apply a handle 2 drawing on it so that its fibers are located along, and not across the cutting canvas. Cut the excess part of the workpiece along the edge of 3 drawings. From the end of the cut side, make a circular saw 2 cut 4-5 cm deep. Insert into them greased PVA Reiki 5 and click for a day in a vice. After drying, cut the workpiece 6 along the line, make a cutout 7 to the depths of the canvas. The width of the cut out of special does not matter, t.To. On the 2nd side of the canvas, gaskets will be inserted.

If there are no holes for the mount in the canvas, and you plan to periodically change it, they can be replaced with longitudinal cuts 8, making them an emery circle.

The width of the cutouts must correspond to the fasteners for constant fixation of the canvas of the Speaks of Sprinkles 9. It is impossible to use rivets (even aluminum). Wood can split. Their role will be played by bushings 10, the length of which is slightly smaller than the thickness of the tree, so the washers are additionally needed 11. The bushings can be cut out of a thin.Walled tube or made from tin.

Cover the surface of the handle with PVA glue, and after drying it. Varnish. So that the handle does not “repent” before using colored varnish, cover it with 1-2-layers of tsapon laca.

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