How to make a single axle tractor from a ZAZ gearbox
Author of this topic: Ivan
Hello group members. Merry Christmas to all! I have a question, who shortened the zigulevo rear axle without turning work. I am interested in who and how to center the axles.
Ivan (Achille) I from VAZ 2121 shortened only with an autogen and welding
Ivan (Achille) Victor, no problem to mark and cut, but how to center the cut pieces to avoid a “figure of eight”.
Ivan (Achille) Ivan, and how did you center the cut pieces?
Ivan (Achille) Ivan, I cut the stock without taking the half axle, then cut the axle-half so that to butt not at the end, but to overlap, welded a stocking with the hub to the table, grabbed halves of the axle, butt end stop, rotated and tapped with a hammer until it was flat. I docked the tube by eye, everything rotates by hand without jamming
Ivan (Achille) Ivan, I wanted to make a single axle tractor with a gearbox, and make a short gearbox and it turned out that with splines end thinner where the one with the bearing I can not exactly center it, so it rotates in the stock without seizing(
Ivan (Achille) Ivan, I also had this problem, but I got it, then when docked pipe three times cut tacking while caught
Viktor (Boone) Ivan, I cut a step in the half axle, and clamped in a vise. “I centered it by eye and checked after welding. It happened that not even the first time it worked. But the tractor doesn’t need much centering.
Viktor (Boone) The main thing is that the axle can easily rotate.
Ivan (Achille) Victor, I also cut and welded! I just do not have a photo left(
Ivan (Achille) Victor, I can not achieve it yet.((
Ivan (Achille) Ivan, it never comes out right away
Ivan (Achille) I’m not making a tractor, but a single axle tractor, I have shorter axles, which requires more accurate alignment.
Ivan (Achille) Ivan, and necessarily rest on this bridge? There are enough options, for example a box from Zaporozhets, solid axle, solid axle with overrunning clutches instead of differential, differential from the car between two half-axles on bearings and a sprocket installed instead of a pinion in the main gear
Ivan (Achille) Ivan, I just wanted to make a single-axle tractor, so he had a reverse gear (for ease of use in transport mode), found a box from a VW. I couldn’t find any axles from ZAZ, Ants or heavy motorcycle in our area, everything is gone to the scrap yard. The Zhigulyov gearbox has a handy gearshift lever, but it has dimensions of about 45 cm (without the housing). And here’s how to make a single-axle tractor based on it and the engine? There is a scheme proposed by Voldemar Sosnovsky, but it involves using an axle. Other circuits I have not found((
Ivan (Achille) Ivan, and you think about how long your motorcycle will be))) Consider all the weight will be in front of the motorcycle, and I think it’s not very good, if only the front axle to add, but it’s a tractor will turn.
Artem (Qutb) Ivan, you can put the gearbox instead of the axle
Ivan (Achille) Ivan, if you take this scheme Voldemar, and the engine will be placed over the box, the gear will move back and forth changing the center of gravity, the length of the motor will not be more than 60-70 cm
Ivan (Achille) here is a piece of Voldemar homemade, turn the engine 180 degrees and do the rest as in this https://vk.com/away.php? to=https://www.YouTube.com/watc. т.e gearbox with a chain drive from the box
Zaporozhets with an engine from a power tiller
Turn it into a mini tractor with your own hands. You will save a lot of your money
Small tractors are becoming more and more in demand in the agricultural sector. It’s understandable, because most models show pretty high power levels, which along with enviable maneuverability characteristics show the ultimate standard of quality.
For owners of small land holdings, this technique becomes an indispensable assistant in the work, because the use of large objects in such areas is impractical and quite expensive. However, not every farmer can afford to buy an off-the-shelf mini-tractor from a store.
The reason for this is quite a high price for such equipment, which consists of many factors. Therefore, it becomes more and more different home variants of the production of mini-tractors based on different technologies.
An understandable desire to save people pushes people to certain design experiments, the end result of which will be a fully usable minitractor.
At the same time as the basis for such units can be a variety of methods, This is quite common in the economy of many rural residents and farmers.
Due to the fact that home minitractors are largely identical to store options, such as “Uralets”, “Kubota”, “Bulat 120”, “Uralets 160”, “Yanmar” on the most different criteria, their scope of use will also be quite similar.
Any similar method is intended solely for use in the agricultural sector, where the main requirement is the ergonomics and reliability of the units.
As for the homemade mini-tractors, perhaps the most basic type of work they do is different soil treatment for further use. This area is quite extensive and includes a number of specific jobs:
- Cultivating the soil, as well as removing weeds and other vegetation from the ground;
- Shaping beds;
- Planting potatoes with the help of special devices;
- Digging up potato tubers, etc. Д.
As we can see, with the help of homemade mini-tractors you can perform almost a full range of land work, the main purpose of which is to grow and harvest.
For the village, this is paramount because it is the only way to feed yourself in these conditions, hence the need for such machinery, of which many have noted. Excavation work, however. This is not the only thing homemade units can do.
If you do a little work, consider the use of additional attachments, you can significantly expand the scope of a similar technology:
- Mowing grass for the purpose of collecting hay;
- Transportation of various goods, as well as the clearing of construction and agricultural waste from the site;
- Clearing the area of snow masses and so on. Д.
It is important to understand that the additional equipment will cost a certain amount of money, but you can also do it yourself. The same snow blowers and grass mowers have a very simple design that can be made from convenient materials and tools.
Fortunately, there are quite a few diagrams and drawings on the Internet that make this task easier for the farmer.
single axle tractor from zaz gearbox with their own hands
The original Zaporozhe gearbox is in general very good in its performance and “survivability”, but in real time we are already lacking the 5th gear, or at least another main pair in the gearbox.
Vlad (Jurate) guys, from the front drive gearbox will not fit to the rear as the ZAZ, no, they can and will fit in place of the old cat, the motor can be mounted, BUT! In first gear, the car will go in reverse, and in reverse. in front!
Vlad (Jurate) Vladislav, you turn the differential and you’ll be happy! )
Vlad (Jurate) Vlad, aaaah, well, yes it is, I was stupid at the time)
Yury (Anaiah) Vlad, you can not flip the diffuser everywhere.
Vlad (Jurate) and where can? where you can not! any info is helpful
Yury (Anaiah) Vlad, on the AZLK2141 I know exactly can not, and like on the transporter.;
Dmitry (Andrzejek) and the original gearbox to convert it to 5s is real or not.
Yury (Anaiah) Dmitriy, you can if you remake the gearbox from the LUAZ 969 “Volynianka”.
Yura (Romey) is it hard to see diagrams and disassembly. =)
Yura (Romey) Renault 25. kinda interesting. http://forum.auto.You can’t flip the differential everywhere.html
Yury (Anaiah) Yury, I think that’s what you need, but the rotation is in the wrong direction.
Yura (Romey) Yes, I understand)) The question is different. who had such a box. whether it is possible to invert the differential!
Inet on the dismantling of the box saw for 2t hryvnia!
Yury (Anaiah) Yura, I wish to see it disassembled or at least a sectional drawing, you could say whether to turn it over
Leo (Mahala) Yuri, no, not really, I repaired such machines
Dmitry (Andrzejek) And from Audi 80 will do it interesting?
Vlad (Jurate) On the native box can flip the differential
Vlad (Jurate) Yuri, can you reverse the differential on the box
Tags: single axle tractor from ZAZ gearbox with his own hands
single axle tractor from ZAZ gearbox
With this topic I am starting to build a snowmobile. When I will start manufacturing components I will post photos and a description, I will not think ahead, so TTX as the play goes.
Yury (Yoshihiro) If the redesigned gearbox on both sides of the shaft to put on the planetary gearbox is not a squishy axle for a caterpillar, and the weight is ridiculous.
Yury (Yoshihiro) For this devais want to buy a Lifan 15 hp with an automatic clutch and an electric starter, the price in Irbit.Irbit 11900r. In the presence of a varic, but so far I want an automatic to reset it with the engine is not a problem and the price difference 600r
Yury (Yoshihiro) I spent some time today from aligning the shaft, turning flanges and bearing hubs.
Yury (Yoshihiro) Diameter of 28mm shaft, bearings seating 30mm, and the bearing hub is part of a classic axle. I still need to cut keyways and make sprocket mount bushings.
Vladimir (Teri) Yury, it’s going quietly, everything is nice and correct.
Yury (Yoshihiro) Hi Vladimir, today I want to work on bending the plastic tube for the stars from which I did teeth on a Yukon. The thickness of the pipe is 4.5 cm thick, but there is a water pipe 2, 5 cm with those will be easier. As myself?
Yury (Yoshihiro) Here is the engine I want to buy but when I get to r.Irbit even do not know
Sergey (Liberato) Yury, hello! Interesting topic, I also plan to build a lightweight mini crawler, how do you think if you translate into life sd military mini rover like a moose have Lifan 22 liters.with enough power do you think?
Yury (Yoshihiro) Well, if only as two twin motobuchsikami, and if that a larger engine is weak. If you want to make a two-link then take the box from LUAZ and its rear axle and build two motobucket. The first with the engine the second through the articulated only with the axle, I think the idea can live!
Yury (Yoshihiro) Trying to make pot from a gas plastic tube today, heated the oil to 160 boiling but the tube did not succumb
Yury (Yoshihiro) Slightly reworked the axle, since the shaft is large and it can bend, then made stockings.
Yury (Yoshihiro) Now I think what to make stars from? I wanted to use a kapron pipe, but I could not bend it, if you do as on the KOIRE, it is desirable for the track needed thin-walled kapron pipe 2 cm. I don’t have it, so I’m in trouble. :(((((
Yury (Yoshihiro) bought the engine today.
Yury (Yoshihiro) Judging by the inscription on the package and the sloppy translation of the instructions, it is pure CHINESE
Yury (Yoshihiro) The engine started. Manual start, starter start, charging everything works great. Thank you Alexander from Mr.Irbit for the engine.
Yury (Yoshihiro) Here’s a little work, time is critically short. Most likely not motorcycle, and the caterpillar module, for a motorcycle shovel is heavy getting Motoslon
Yury (Yoshihiro) How will the two-row chain behave?? On the Buran walks, and here I think the load will be less. What do you recommend??
Vladimir (Teri) Yury, I think that will work. The chain is on the main shaft, the load on it will budit small, but need to somehow grease lubricate.
Hello.I need help in this area, please help, pulley spins too fast, I guess, and corresponds to the needs of the.
single axle tractor based on ZAZ 30 gearbox clutch device.
Homemade single axle tractor on the basis of gearbox from ZAZ. Homemade single axle tractor from motorcycle Voskhod Cutter ( 2019 new ) Review Duration: 2:20
Hello members of the group. Merry Christmas, everybody. Has anyone shortened the Zhiguli rear axle without turning work? I am interested in who and how centered the axle shaft.
Ivan (Achille) I VAZ 2121 shortened only with an autogen and welding
Ivan (Achille) Victor, mark and cut no problem, but how to center the cut pieces to avoid a figure of eight.
Ivan (Achille) Ivan, and how did you center the pieces cut??
Ivan (Achille) Ivan, I cut the stocking without taking the half axle out, then cut the axle to dock not at the end, but with an overlap, welded a stocking with the hub to the table, grabbed halves of the half axle, end stop, turned and tapped with a hammer until it was flat. I have already joined the pipe by eye, everything rotates by hand without jamming
Ivan (Achille) Ivan, I wanted to make a single axle tractor with a gearbox, and make a short gearbox and it turned out that with splines end thinner than the one with the bearing I can not precisely center it, so it rotates in the stock without seizing(
Ivan (Achille) Ivan, I was also faced with this, but made it, then when docking pipe three times cut tacking while caught
Viktor (Boone) Ivan, I cut a step in the axle, and clamped in a vise. I centered it by eye and checked after welding. It happened that not even the first time it turned out. But the tractor doesn’t need much centering.
Viktor (Boone) The main thing that easily rotated in the axle axle.
Ivan (Achille) Victor, I also cut and welded! Only I do not have a photo of it
Ivan (Achille) Victor, I can’t do it yet.((
Ivan (Achille) Ivan, it is never straightforward
Ivan (Achille) I’m not making a tractor, but a single axle tractor, I have shorter axles, which requires more accurate alignment.
Ivan (Achille) Ivan, but do I have to settle on this axle?? I have enough variants, for example: box from Zaporozhets, solid axle, solid axle with overrunning clutches instead of differential, differential from a car between two axles on bearings and a sprocket installed instead of a pinion in the main gear
Ivan (Achille) Ivan, I just wanted to make a single axle tractor, so he had a reverse gear (for ease of use in transport mode), found a box with a VW. With ZAZ, Ants, or heavy moto in our area I can not find, all long gone to the offices of scrap metal.
The Zhigulyov box has a handy gear lever, but it has dimensions of about 45 cm (without the hood). And here’s how to make on the basis of her and the engine single axle tractor? There is a scheme suggested by Voldemar Sosnovsky, but it involves using a bridge.
Ivan (Achille) Ivan, and you think about how long your motorcycle will be))) Consider all the weight will be in front of the motor unit, and I think it is not very good, if only the front axle to add, but it would turn out a tractor.
Artem (Qutb) Ivan, you can put the gearbox instead of the axle
Ivan (Achille) Ivan, if you take the scheme Voldemar, and the engine placed over the box, the gearbox will move back and forth changing the center of gravity, the length of the motor will not be more than 60-70 cm
Ivan (Achille) here is a piece of Voldemar self-made, turn the engine 180 degrees, and the rest do as in this http://.com/away.php? to=http://www.com/watc. т.e gearbox with a chain gear from the box
KV-04 single axle tractor, based on the gearbox ''ZAZ'' and its prototypes Forum City.
Nov 22, 2009 the single axle tractor was conceived as a helper in the household plot. It took me about a month to make it. The first draft of the power tiller on the basis of the box from the FRONT
Обзор минитрактора с двигателем Заз
Homemade single axle tractor with ZID engine and ZAZ transmission.
Jump to How to Make a Homemade Single Axle Tractor Based on ZAZ Transmission Gearbox for Moto-Block Converts High Speed Rotation to
single axle tractor with his own hands
Homemade single axle tractor from improvised materials: photo and description of self-made.
A village hobbyist, built with his own hands a simple single-axle tractor for working the vegetable garden and towing a trailer. The engine was bought, the rest of the parts were already in stock.
The single–axle tractor is equipped with a four-stroke, single-cylinder air-cooled Sadko gasoline engine rated at 6.5 hp. Trolley wheels R14 from a car, gearbox from Zaporozhets.
Belt drive transmits torque from the engine to the gearbox, and a homemade clutch is also made from a belt clamp roller.
The Moto-Block is equipped with a gearbox from a ZAZ-968.
There is also a removable protection for the belt drive.
Skilled worker made a trailer for his homemade power tiller. The steering wheel controls the clutch and engine.
The single-axle tractor has good traction, and accelerates up to 35 km/h in fourth gear with an empty trailer.
The engine is still being run-in, but soon there will be a video of the power tiller.
Hot selling single axle tractor Zubr 12 hp.с. Model Mx111e
MX-111 single axle tractor. Dual-function, can be used as a pulling or driving tool. It has a simple and compact design, good reliability, long life, ease of operation, great power, low weight and good walkability. The LX 1080D two-wheeled tractor is more powerful and efficient than the MX-81. The transmission is horizontal type, which can lead to a better transmission ratio.It is very suitable for use in rice paddies, dry fields, orchards, vegetable gardens and hilly terrain with a slight slope. It can be used for rotary tillage with plow, harrowing in rice fields, harvesting, drilling, ditching, hauling, etc. Д. Suitable agricultural tools and equipment are available. In addition, it can also be widely used as a stationary power source for small-scale drainage and irrigation, sprinkling, threshing of grain, cotton cleaning, flour grinding, forage cutting, etc. Д.
The basis of the maybuthnogo tractor
Is it possible to make a tractor not based on ZAZ gearbox?? Fully feasible, but we still shouldn’t abandon the original idea. Zaporozhets engine as well as its transmission are combined in terms of torque, mechanical loading. Accordingly, with the creation of a new design of the no problems.
If you need to add the tractor function as a tractor, you must either change the main transmission, or look for its replacement.
You can also pay attention to ZAZ-968, produced several years later. His transmission was slightly modified and received an additional load of 4 liters. с.
What else is necessary to include in the mini-tractor with the engine:
- Body (you can do without it, but it is impossible to work in the middle of the day with this equipment).
- Control (if the drive on the rear wheels, it does not play a role, what type will be the steering column).
- Ignition system. Those who have already made such a tractor with their own hands, believe that the best way to use manual starting of the engine, without starter and battery. If you want, you can install a manual rotary knob like in a chainsaw.
Light is added if needed, but, as a rule, it is already taken. Such a mini-tractor with a ZAZ engine hardly ever needs to be operated in the dark hours of work.
How to build a self-made single axle tractor with ZAZ gearbox
Most workers in agriculture produce a self-made single axle tractor, which uses an engine from ZAZ. Why him?? And because this device is distinguished by good performances. Its parameters often exceed those of the popular brands. over, according to many experts, this option becomes more suitable for any agrarian.
Despite the fact that domestic production often causes complaints of customers, this time the high quality of the machine is unquestionable. For a motor-block engine gives 3.5 horse powers. This, of course, is not very much, but it will be just right for this application. The best variant is considered to be creating the device without lances and belts. First of all, the crankshaft is removed from the UD1, and then the frame and box are taken off. A “body” is welded on the flywheel in the cone. The shaft must be shortened and a thread must be cut for the bolt.
Mini tractor, made with my own hands from the LUAZ
It is necessary to take the remains of tractor, which was assembled on the basis of gearbox of LUAZ car. The design needs to be redesigned. Thanks to the U-shaped profile there is a variant of frame fitting. In addition, it is necessary to change the winding direction. This unit has a rear drive axle, self-propelled wheels, wheels from the devices of agricultural technology prichipnogo type engine UD2. Also differs in application with single-disk coupling, control by CERM, motor-transmission combination using a belt, mechanical Galm system. After the gearbox there is a plate with lump, shaft and flywheel.
ZAZ engine has a broken back wall. Gear wheel is pulled on the shaft with splines. Flywheel is mounted on the back side. This design is produced by the plant. Two oil type pumps are installed on the attachment, which are designed for the GORU and the divided aggregate hydraulics system. The other device can be disconnected if not needed. Further you need to fasten to the gearbox plate and hang it to the frame in the front and back. The power take-off ensures comfortable steering.
Many parts such as wheels, arms, axles, hood can be removed if the car is already out of order during exploitation. If you want these elements can be welded on their own. The main wheels with bearings are attached to the frame. They can also be repositioned to tighten the belt. All of the components of the device are designed to support the shifting process. The rear mainstay consists of two pivots located in the “panchos”. It is also produced by the factory.
Steering link cam in the center together with the swingarm suspended from the front. This design feature eliminates “spots” on corners and in the nervous area. The problem of galleys is solved by “collar” pads, which are produced by your own hands. A mechanical drive is used. The plates are cut to the required size afterwards, taken from “Moskvich” car. They are attached to the pads. The cylinder is made of a part which is first shortened in the workshop.
It is usually centered. But it can be moved to the right by creating a trapezoidal force. Thanks to this it is possible to make a hole in the frame. This is necessary so that the rear axle drive can go out, which is straight to the wall unit. Pedals are connected by a common weight. A shaft drives the galley on the left-hand side.
Hydraulics pump drive
The feature of the device consists in the fact that in the process of its creation it is possible to experiment with absolutely any element. Some of them are not necessary at all. For example in the hydraulics system you can do without oil filter and pump. In the process of manufacturing the drive is used in the application on six spindles, self-propelled sprockets are used. For self-made construction of mini-tractor it is recommended to create a drive by taking the pump of VAZ 2101 car. The moped’s mouthpiece is being shaped instead of the crank. The diameter of the pulley is increasing.
If the weight is pushed downwards, the “drain” of the lower part of the empty cylinder is unlocked. As a result, the piston is lowered. This is due to the force of gravity of the device, as well as the pressure of the liquid, which comes through the upper connection from the pump.
If the weight is set uphill, the “drain” from the upper part of the cylinder is opened. As a consequence of this the liquid flows into the bottom tank from the pump. This closes the valve and keeps the equipment centered in the elevator.
If the valve is in the neutral position the liquid cannot flow from the lower to the upper part. Closing of the valve is prevented from doing it. The structure in this case does not sink.
When setting the shaft in neutral position the pressure at the upper part of the cylinder increases when the wheel hits the nervous surface. As a result, the valve opens and the valve starts to move downwards. In order to return the plough to the required position the plough must be kept in the “down” position.
Analyzing the operation of the mini-tractor design, you can find these shortcomings:
Spontaneous switching of certain gears in the process of pressure is caused. This happens due to the fact that the torque is transmitted to the gearbox in the reverse direction, i.e. against the shaft.
The hydraulics, which are used in the oil heating process, cease to work.
The engine has a high rate of wear. In addition, it is unreliable in operation.
But the main disadvantage is in the necessity of repair. To dismantle the gearbox you have to disassemble the whole tractor structure. Having taken this knowledge as an asset, it is possible to operate the device independently. You do not need to be a professional to do this.