How to make a walker for a power tiller. Assembly work

Stalker for power tiller: how to make a homemade cultivator and assemble a ripper with your own hands. step-by-step instructions and drawings

Cultivator is necessary for you, if you want to get rid of heavy mechanical work on your land plot. Ease of use, versatility, compactness and low price. these advantages have made the cultivator indispensable in a small private household or cottage.

With the help of the cultivator you can easily and quickly treat a small area of land, treat hard-to-access places (alpine hills, the ground near the fence and others). Cultivators are widely available in garden equipment stores.

You can make the cultivator yourself from simple materials.

Sale of power walker for gardening machinery power walker.

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The Specialty Speed Reducer lowers the ground speed of power tillers so you don’t have to catch the spurred forward power tiller and run after it on the site. Reduction gearing turns an overly fast single axle tractor into an obedient lawn and garden implement. The machine is slower, more powerful and easier to control after being difficult to hold and steer.

Stroke reducer for power tillers: quiet operation at increased power

Benefits of using a reduction gearbox for power tillers:

  • Reduces rotational speed of wheels or implements. The machine is suitable for quiet operation at a comfortable walking speed.
  • The power of your power tiller is increased. 2:1 gear ratio allows you to work on hard ground, use all types of attachments. A low speed helps to perform the work carefully.
  • Easy operation. Tiller guides smoothly, handles difficult terrain, moves smoothly without jerking or lifting.
  • Sharpness and jerk force on start up is reduced. This is a major inconvenience and even a cause of injury on fast models.
  • Tillage quality increases. Unhurried ploughing is always better than pushing a power tiller across the plot.

Tiller operation with walk-behind tines Special Purpose Vehicle

Special equipment” walker: enclosed body, reliable operation, minimum maintenance

Reduction chain reducer for power tillers is a simple and sturdy mechanism in a closed housing. Features and benefits of the Specialty Stroker walker:

  • All components apart from the machine shaft are enclosed in the steel housing. Metal protects sprockets and chains from dirt and damage, and protects the owner from contact with rotating parts and injury.
  • No cleaning, tuning or maintenance required. Ready to work straight away after installation. Remove any dirt after use. Apply lubricant to protect the housing and moving parts from corrosion before storing for long periods of time.
  • Installation of the side plate takes only 10 minutes and does not require any special tools.

3 bolts, cotter pin, stopper. installing the travel brake on the gearbox of your power tiller in 10 minutes

  • Separate the reduction gear unit into two parts. the center part and the side part. To do this, loosen the bolts on the right side (when viewed from the direction of travel) of the housing, remove the cotter pin and remove the stopper from the hub. The sidewall is easily detached from the center part of the body.
  • Attach the travel limiter to the gearbox shaft of your motorblock. To do so, place the sidewall on the shaft and secure it with the retaining pin and cotter pin. Then connect the rest of the machine to it.
  • Put the lock and cotter pin back in place and tighten the bolts. Now this shaft is the working part of the motoblock, to which attachments are attached. Fasten the hinged part with the stand of the power tiller so that the load and working tools are positioned at the right angle. The machine is ready to work.

Assembling of the walker: step-by-step instruction

Moving parts of SPETSTECHNIKA stroke reducer are protected with a robust housing which ensures the safety of use and extends the service life.

SPETSTECHNIKA” running shaft reducer is compatible with garden machinery of many domestic and foreign manufacturers:

AL-KO, MTD, Robix, Pubert, ZIRKA, Alpina, Aurora, CAIMAN, Champion, CRAFTSMAN, EFCO, Eurosystems, Expert, GARDENA, Honda, Husqvarna, Kansas, Mantis, OmakS, PARTNER, Profi, Texas, Texas Instruments, VIKING, VIKING InterWorks, KAMA, Red October, Master, Neva, Salut, Tulamashzavod.

Types of gearbox units

Transmission of rotary motion from the motor shaft to the actuator shaft can be made by direct connection of axes, if the speed and power of the motor are acceptable for operation, and the axes of the drive and slave shafts coincide. Such cases are extremely rare, and with several attachments of different purposes, direct transmission absolutely cannot be applied. To match the speed and power of the drive and slave shafts use 4 types of mechanisms and their combinations. Basic gear types:

Worm gears are structurally limited to reduction gears, the others can be used in both reduction gears and increase gears. In addition, such a gearbox always has a driven axle perpendicular to the drive shaft. This type of arrangement is called an angular gearbox. In addition to worm gears, a spatial planetary gear is an option for reversing an axis. Belt and chain drives leave the auxiliary axis parallel to the motor axis. In simple applications, reversing is only possible by changing the rotation of the motor.

Motors with high rpm are used in power tillers, which can be verified by checking the product data sheet. So, with your own hands you need to make a reducer to reduce the speed, and what type will be a homemade reducer on a single axle tractor, it is better to choose, knowing the characteristics of each type.

How to Assemble Power Tiller || Modal WM1000N

Belt Gear

Every motorist who has ever looked under the hood of a car is familiar with a pulley or belt that transmits rotation from shaft to shaft. Speed reduction ratio is determined by dividing the radius of the small driven wheel by the radius of the large driven wheel.

Pros to belt gears are ease of fabrication and repair, a wide variety of parts. And the disadvantages of the belt:

  • tension in the belt, reduced grip on the pulley due to temperature and wear;
  • slippage at sharp increases in torque;
  • short lifetime.

The disadvantages are compensated by a spring-loaded roller pressing on the belt surface between the wheels, application of toothed belt on pulleys with cross chamfers. Belt reducers require drive and idler pulleys to be in the same plane, bending or twisting the belt will quickly cause it to break.

Parts for a homemade walker for a power tiller:

Those people who already have experience in the design of auxiliary devices, for a power tiller can easily create a new helper, while newcomers in this area should have patience and in no case give up.

The process of building a stroke reduction gear to a motorblock

After carrying out all these procedures, you can safely operate the walker and evaluate all its practical benefits. But we must not forget that homemade devices are especially demanding to care and diagnostics, because if you neglect them, they will quickly stop working.

Stroke Reducer

Grip of tillage machine wheels on the ground can be improved by using trailing claws or a tiller to reduce the size of the tool. Stroke limiter belongs to the number of attachments. It makes it possible to reduce the speed of the agricultural machine and increase traction and torque. Works analog of the gearbox with a chain and sprockets on the shafts. If desired, this device can be made with your own hands. Parts are used from other machinery.

Each converter considered has its own disadvantages. To reduce their number to a minimum, it is worth trying to make the device yourself. The self-made thing can be of higher quality and more convenient to use than the bought sample.

Attachments for the power tiller with our own hands

We would like to begin the parsing of the self-made machines with the direct manufacture of motor blocks with their own hands. Here we are not saying that we will make the unit from scratch, because it is technically impossible for home conditions.

The main working nodes will be taken from other equipment, we only need to prepare a certain base on which you can successfully connect all the organs of the power tiller.

I would like to tell you about the diesel power tillers on 4 wheels, self making of which will be considered later. In fact, these units are similar in appearance and in their technical data to full-fledged mini-tractors.

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To help farmers, companies produce a variety of special equipment to facilitate the work and maintenance of the farm. Here is all about the device and characteristics of the grain grinder Piggy.

Millions of people in our land are engaged in gardening and farming. Cultivators for the garden. will save your time, health and effort.

Those who have their own farm should know what is the process of milking with the milking machine. You can see the AID 2 milking machine by following this link.

The only difference is the lack of differential lock for power tillers, but otherwise they are very similar. and the presence of the driver’s seat, and steering, and the presence of two pairs of wheels.

It is clear that the redesign will be based on adding several additional components to the existing motoblock. an additional frame to the second pair of wheels, installation of a steering wheel and a seat, under which the speed control should be, etc.д.

Ready-made version costs about 120 thousand, so not everyone has the money to buy it. Here it makes sense self-made, which is gaining popularity every year.

How to make a four-wheeled single axle tractor

To make a full-fledged 4-wheeled single axle tractor, we need a fairly powerful base machine (Zubr, Neva, etc.).д.). In this case, consider the remake of the motor-block Neva, because it is quite common in our country.

For more convenience, you can buy a ready-made set for remodeling, which costs about 30 thousand.

Let’s conditionally divide the assembly process into several stages:

  • First of all we need to take care of making the frame. It is an additional supporting structure, under which the second pair of wheels will be located. To make the frame, we will need pieces of pipe and metal angles.
  • There are no special requirements for the parameters of the tube, but it should be taken into account that the load on these elements will be sufficient.
  • The elements of the pipe should be cut with an angle grinder and then bolted together. For better stability of the structure, you can weld a transverse steel beam.
  • It is also necessary to weld to the frame a device for attaching attachments and trailed equipment. This can be attached to either the front or the back of the machine.
  • To fix the front pair of wheels, we need a metal tube, the diameter of which should match the width of the front axle. The wheel hubs need to be attached to the tube.
  • In the center you need to drill a hole through the hole, through which we attach the construction to the front frame. Then we install the gearbox and steering rods. Then install the steering wheel.
  • You can use old Soviet car wheels as wheels.
  • Install the existing engine at the front of the structure. This is done to make the single axle tractor more stable on the ground, because there will be attached or trailed equipment at the rear of it.

By the way, additional equipment for the power tiller will be connected to the tractor with the towbar (for the trailer to the power tiller) and a special bracket (for attachments).

Such homemade for motoblock with their own hands is quite reliable and practical in operation, because the entire structure turns out more monolithic, representing a complete device with a seat and steering wheel. In terms of functionality, they are even comparable to the mini-tractors, which are not by far more expensive.

Consider in addition homemade tools for the motor-block Neva with their own hands, since it enjoys such popularity. In particular, you can make several options for additional equipment:

Shovel

The blade is needed not only for snow removal in winter, but also for clearing of various debris. For its manufacture, we need a normal sheet metal, which will be about 2 mm thick. Inside it you need to weld 4 ribs of the same steel, but about 4 mm thick.

You need to drill holes in them, through which the attachment of the moldboard with the rods will be carried out. The lower part of the structure is best to cover with tin, which prevents the blade from burying in the ground.

Incubator

To make it, we need a pair of common metal lids from pots (enameled, in this case, will not work). Their diameter should be about 500 mm. Next, we sharpen the edges of the covers on a grinder, so that they can better fit into the soil.

Disk ouchers need to be attached to a homemade cart with wheels. They are made from ordinary tubes and sleeves, welded together.

Attachments to power tillers and power tillers, homemade by yourself, can be of many kinds:

Homemade trailer

Trailers for the motoblock and their homemade trailers are a fairly simple design, consisting of a normal box with sides, located on the wheel base.

To make our own trailer we will need:

  • Profile pipe 40×25 mm and 25×25 mm. It is needed for the manufacture of the most coupling of the cart with the tiller, as well as for the manufacture of boards. inside and under the trailer.
  • For the body, we need to make a frame structure from prof-tubes 40×25 cm and 25×25 cm. The bottom of the body can be made from an ordinary piece of sheet metal. To the bottom of the body to be welded pieces of profiled tube so that the grid. On top of these edges a full piece of profiled tube is welded all around the perimeter.
  • On the ready frame you need to install profiled sheet, which will serve as the sides. The height of each sideboard is about 30 cm.
  • Rear board should be made hinged. As latches we use usual latches, which should be attached to both sides of the board. This board is attached to the bottom of the body with standard door hinges. On the same side can be installed reflectors.
  • You can take the wheels from Oka and Zhiguli cars. their diameter is optimal.
  • The axle can also be taken from an old Zhiguli. The wheels are attached to it with a pair of bearings. To fix the axle to the frame you could use pieces of pipe, up to two of each side. One end of the tube is welded to the axle, and the other to the body.

Purpose of reduction gear

No easier and safer solution for reducing speed than a power tiller reducer. This is a type of attachment in which the main working element is the reduction gear. This is what is meant when they talk about reducing the stroke of agricultural machinery. Using an extra chain, it converts the driving power of the power tiller itself to drive auxiliary equipment.

The main purpose of a travel reducer is to increase torque by reducing engine rpm. Its operation is required and useful when using any kind of attachment with a power tiller. However, it is necessary to approach carefully the purchase or creation of their own hands, focusing on what work from it will be required.

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Of course the easiest way to achieve reduced speed is to reduce the engine speed. But in this case the power will be lost and with it the performance of the agricultural equipment. We can be helped by devices that are able to reduce the gearbox stroke so that the speed of the motor does not fall at the same time.

and more often than not garden cultivators and vegetable garden cultivators are auxiliary devices that can be used to extend the functionality of the cultivator or achieve higher output. This is the case for the walking reducer that allows the tiller to move at a slower speed for different operations.

Walking Tractor / Power Tiller Chassis Assembling

The main conclusion: lowering speed is often necessary when the operator of the machine is required to direct the surplus power not to improve the speed indicators, but to increase traction or torque.

Before you start to self-assemble the walker, you need to know exactly what components it consists of. This will help us to maintain it more professionally in the future. There are more than 10 basic components:

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  • casing;
  • gearbox;
  • power take-off shaft;
  • A clutch assembly with a gearbox;
  • gears; sprockets; bearings;
  • side covers;
  • axle and sprocket;
  • load;
  • pinions;
  • bearings;
  • keys;
  • couplings;
  • bolts and nuts of various diameters.

Gearbox

Gear transmission with differential is used in heavy-duty tractor tractors. Fits well on engines with a vertical crankshaft. Gearbox makes little noise during operation and offers high performance. It is capable of functioning in straight and angular patterns.

On heavy-duty units, the gear converter is often equipped with a gearbox. This transmission allows the tractor to move in reverse. Reverse occurs during reverse rotation of the gears in the housing. This is achieved by changing the position of the lever on the outside of the housing.

Gear reducer is the best choice for heavy agricultural machinery. The motor, equipped with this mechanism, runs longer than the worm version.

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