Metal chamfering cutter

Features

Before studying the features and distinctive characteristics of this working element, it is important to define the initial term. So, a metal mill for a milling machine is a cutting tool, the design of which includes a large number of blades. The mill processes metal material in a continuous rotation around its axis.

The main structural elements of the cutter should include the working part, the shank, which is usually fixed in a spindle or collet, and the neck. Existing in today’s construction market metal milling cutters are classified according to key parameters (e.g. size, material of manufacture, type of attachment and others).

Metal cutters are traditionally made of carbon, alloyed or high-speed steel materials.

Due to the high level of demand for metal milling cutters, there is a large variety of such elements on the market: users can buy attachment, passage, slotting, magnetic, mushroom, cutting, round, metal elements, parts with interchangeable plates or type “ballerina”, bevel, cutters with different rotation speed, different sizes (eg, 2 mm, 3 mm, 5 mm, 10 mm, 60 mm, 20 mm, 50 mm), with different angles (eg, 45 degrees). Let’s take a look at what metal milling cutters come in.

Disk

The most important distinctive characteristic of the disc milling cutters is the fact that their diameter is usually several times their thickness. In the production process of the milling cutters they are made in one piece, using special tool steel as the base material, which goes through a preliminary hardening and normalization procedure.

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Disc milling cutters are divided into two separate types: cut-off and slotted. The first option is more common and in demand among users. So, if we talk about the design of disk cutter type cutters, it is important to note the fact that they have an inclined tooth in their composition. And this tooth is necessarily hardened. the process of its hardening is usually carried out before sharpening. In addition to the tooth, the design necessarily includes a slot and holes for bolts (they can be found directly in the body of the disc). If we talk about the scope of the devices, the cutting rotary cutters with a diameter of 120 mm are usually used to perform the cutting of hot metal in the rolling mills. On the other hand, slotting cutters are characterized by the presence of a straight tooth with a contour that coincides in shape with the groove to be cut.

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Face

Describing end mills, it should be said that they are mostly used for the pre-processing of the workpiece of any product. In this case the parts are characterized by a rather high level of productivity.

This effect is made possible by the presence of two specially designed cutting edges. one at the front and one at the side.

Cylindrical

As can be guessed from the name, this type of cutters has a cylindrical shape, respectively, their height exceeds the diameter. The arrangement of the cutting edges of cylindrical devices is quite unusual. they are arranged in a spiral. Tool steel is traditionally used as a manufacturing material (especially for the working part). The sharpening is made with a nailhead, and the fixture is made on a mandrel. This part is usually used for finish machining.

Angular

Corner milling cutters have a form of a truncated cone with a wide base and apex toward the shank. These parts are used for chamfering and edge trimming. The cutting edge, which is the most important part, is on the side.

Regarding the type of assembly, the part can be either solid or prefabricated.

End units

Like some other types of cutters, end mills are cylindrical in shape. And the element design also includes the main cutting plane. It is structurally the end part of the cylinder and is supported by the sides, which are functionally auxiliary. End devices are usually used for deburring the surface in grooves and undercuts. It is important to keep in mind that the sharpening angle of end mills is important in the process of removing chips from the cutting area. In this case, the inclination of the cutting edge increases with the diameter of the tool starting at 30 degrees.

Shaped

Face milling cutters are parts, which have shaped cutting edges.

They must always follow the shape of the groove.

Worm (or “flying”)

Worm-type elements are compound in their design. Most often used in the cutting of gears and pinions. As for the design and structure of this element, it is important to note the fact that the body itself is cylindrical. It has shaped plates on it (they stand in rows). The shape of such plates should correspond to the shape of the notch between the teeth of the part. Worm hobs are most often mounted on hobbing machines.

Shank cutters

Also often called ring milling cutters. They are hollow and have a cylindrical shape. The sharpening procedure is carried out on the end face, with spiral cutter filaments used.

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Keyways

Key cutters have sharpened side cutting edges. In doing so, sharpen them so that they match the size of the width of the outcropping.

The cutter can be used as a drill, while deepening to the required depth (this is especially important at the beginning of work).

Conical (or “corn”)

By their structure elements of the cone type can be one-piece and set. In this case cutting edge angle can be both positive (with cone apex towards the shank) and negative (with reverse orientation).

Spherical

Cutters of spherical shape are actively used in the process of creating grooves of semicircular shape. These elements can be either solid or composite.

The element is directly sharpened on the contour.

For T-shaped notches

If we talk about the structure of such cutters, it is important to note that the cutting edges of this element are located on the sides and at the ends of the bottom wide part of the tool. It is imperative that the radius of the T-cut should coincide with the width of the slot.

Assembled (or kit)

These cutters feature a high level of practicality and are in demand among users.

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So, with such a wide variety, each user can choose for themselves the item that will best meet their needs and requirements.

Chamfering and Deburring Tools

12 Months warranty.

Guarantee 1 month.

6 months warranty.

Guarantee 6 months.

6 month warranty.

6 months warranty.

Guarantee 6 months.

SIBRTEX device for external and internal pipe beveling

Guaranteed 12 Months.

Guarantee 6 months.

Warranty 6 months.

Guarantee 6 months.

Guaranteed for 6 Months.

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Internal/external for stainless steel tubes. steel, copper, plastic, 4-36mm

The 60 Months warranty.

Guarantee 1 month.

Guarantee 6 months.

1 Months On-Off Guarantee.

12 Months warranty.

6 Months warranty.

Chamfering cutters

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These tools allow you to create recesses, very similar to the bevel of the surface. As a result, it is possible to greatly facilitate the process of collecting designs (e.g. furniture). cutters differ from each other according to various parameters, such as cutting length, angle, diameter, shank and number of teeth. Suitable for processing various types of wood from soft to hard, as well as plywood, fiberboard and plastic.

Chamfering cutters 45 degrees

This is standard for machining wooden workpieces. Such a degree of inclination of the working blade allows the tool to be used for most types of workpiece edge processing, creation of composite structures with a large number of angles, chamfering, etc. May or may not have a bearing.

There are also other variants of 7, 11.5, 15, 22 and 30 degrees. But they are used less often and are more specialized.

Chamfer cutter with interchangeable plates

In this case, the working hard-alloy blades are not soldered to the mill, but made in the form of replaceable plates, which are attached with screws to the cutter body. the main advantage of this product is the ability to replace these inserts quickly when the cutting element is worn or damaged. The cutter does not need to be removed from the machine for this, which has a positive effect on the whole production process. The plates can also be turned over easily. As a result, a more expensive cutter becomes cheaper to operate and maintain on a regular basis.

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